feat: repair-POS integration, receipt formats, manager overrides, price adjustments

- Add thermal/full-page receipt format toggle (per-device, localStorage)
- Full-page receipt uses clean invoice layout matching repair PDF style
- Settings page reorganized into tabbed sections (Store, Locations, Modules, Receipt, POS Security, Advanced)
- Manager override system: configurable PIN prompt for void, refund, discount, cash in/out
- Discount threshold setting: require manager approval above X%
- Consumable product type: tracked for internal job costing, excluded from POS search, receipts, and customer-facing totals
- Repair line item dialog: product picker dropdown for parts/consumables from inventory
- Repair → POS checkout: load ready-for-pickup tickets into repair_payment transactions with proper tax categories (labor=service, parts=goods)
- Transaction completion auto-updates repair ticket status to picked_up
- POS Repairs dialog with Pickup and New Intake tabs, customer account lookup
- Inline price adjustment on cart items: % off, $ off, or set price with live preview
- Order-level discount button with same three input modes
- Backend: migration 0043 (consumable enum + is_consumable flag), createFromRepairTicket service, ready-for-pickup endpoint
- Fix: backend dev script uses --env-file for turbo compatibility

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>

packages/backend/src/db/migrations/0043_repair-pos-consumable.sql

@@ -0,0 +1,5 @@
+-- Add 'consumable' to repair_line_item_type enum
+ALTER TYPE repair_line_item_type ADD VALUE IF NOT EXISTS 'consumable';
+
+-- Add is_consumable flag to product table
+ALTER TABLE product ADD COLUMN IF NOT EXISTS is_consumable boolean NOT NULL DEFAULT false;

packages/backend/src/db/migrations/meta/_journal.json

@@ -302,6 +302,13 @@
       "when": 1775590000000,
       "tag": "0042_user-pin",
       "breakpoints": true
+    },
+    {
+      "idx": 43,
+      "version": "7",
+      "when": 1775680000000,
+      "tag": "0043_repair-pos-consumable",
+      "breakpoints": true
     }
   ]
 }

packages/backend/src/db/schema/inventory.ts

@@ -57,6 +57,7 @@ export const products = pgTable('product', {
   isSerialized: boolean('is_serialized').notNull().default(false),
   isRental: boolean('is_rental').notNull().default(false),
   isDualUseRepair: boolean('is_dual_use_repair').notNull().default(false),
+  isConsumable: boolean('is_consumable').notNull().default(false),
   taxCategory: taxCategoryEnum('tax_category').notNull().default('goods'),
   price: numeric('price', { precision: 10, scale: 2 }),
   minPrice: numeric('min_price', { precision: 10, scale: 2 }),

packages/backend/src/db/schema/repairs.ts

@@ -36,6 +36,7 @@ export const repairLineItemTypeEnum = pgEnum('repair_line_item_type', [
   'part',
   'flat_rate',
   'misc',
+  'consumable',
 ])
 
 export const repairConditionInEnum = pgEnum('repair_condition_in', [

packages/backend/src/routes/v1/products.ts

@@ -41,6 +41,7 @@ export const productRoutes: FastifyPluginAsync = async (app) => {
       isSerialized: q.isSerialized === 'true' ? true : q.isSerialized === 'false' ? false : undefined,
       isRental: q.isRental === 'true' ? true : q.isRental === 'false' ? false : undefined,
       isDualUseRepair: q.isDualUseRepair === 'true' ? true : q.isDualUseRepair === 'false' ? false : undefined,
+      isConsumable: q.isConsumable === 'true' ? true : q.isConsumable === 'false' ? false : undefined,
       lowStock: q.lowStock === 'true',
     }
     const result = await ProductService.list(app.db, params, filters)

packages/backend/src/routes/v1/repairs.ts

@@ -27,6 +27,13 @@ export const repairRoutes: FastifyPluginAsync = async (app) => {
     return reply.status(201).send(ticket)
   })
 
+  app.get('/repair-tickets/ready', { preHandler: [app.authenticate, app.requirePermission('pos.view')] }, async (request, reply) => {
+    const query = request.query as Record<string, string | undefined>
+    const params = PaginationSchema.parse(query)
+    const result = await RepairTicketService.listReadyForPickup(app.db, params)
+    return reply.send(result)
+  })
+
   app.get('/repair-tickets', { preHandler: [app.authenticate, app.requirePermission('repairs.view')] }, async (request, reply) => {
     const query = request.query as Record<string, string | undefined>
     const params = PaginationSchema.parse(query)

packages/backend/src/routes/v1/transactions.ts

@@ -19,6 +19,14 @@ export const transactionRoutes: FastifyPluginAsync = async (app) => {
     return reply.status(201).send(txn)
   })
 
+  app.post('/transactions/from-repair/:ticketId', { preHandler: [app.authenticate, app.requirePermission('pos.edit')] }, async (request, reply) => {
+    const { ticketId } = request.params as { ticketId: string }
+    const body = request.body as { locationId?: string } | undefined
+    const txn = await TransactionService.createFromRepairTicket(app.db, ticketId, body?.locationId, request.user.id)
+    request.log.info({ transactionId: txn?.id, ticketId, userId: request.user.id }, 'Repair payment transaction created')
+    return reply.status(201).send(txn)
+  })
+
   app.get('/transactions', { preHandler: [app.authenticate, app.requirePermission('pos.view')] }, async (request, reply) => {
     const query = request.query as Record<string, string | undefined>
     const params = PaginationSchema.parse(query)

packages/backend/src/services/product.service.ts

@@ -49,6 +49,7 @@ export const ProductService = {
     isSerialized?: boolean
     isRental?: boolean
     isDualUseRepair?: boolean
+    isConsumable?: boolean
     lowStock?: boolean
   }) {
     const conditions = [eq(products.isActive, filters?.isActive ?? true)]
@@ -68,6 +69,9 @@ export const ProductService = {
     if (filters?.isDualUseRepair !== undefined) {
       conditions.push(eq(products.isDualUseRepair, filters.isDualUseRepair))
     }
+    if (filters?.isConsumable !== undefined) {
+      conditions.push(eq(products.isConsumable, filters.isConsumable))
+    }
     if (filters?.lowStock) {
       // qty_on_hand <= qty_reorder_point (and reorder point is set) OR qty_on_hand = 0
       conditions.push(

packages/backend/src/services/repair.service.ts

@@ -174,6 +174,25 @@ export const RepairTicketService = {
     return paginatedResponse(data, total, params.page, params.limit)
   },
 
+  async listReadyForPickup(db: PostgresJsDatabase<any>, params: PaginationInput) {
+    const baseWhere = eq(repairTickets.status, 'ready')
+    const searchCondition = params.q
+      ? buildSearchCondition(params.q, [repairTickets.ticketNumber, repairTickets.customerName, repairTickets.customerPhone])
+      : undefined
+    const where = searchCondition ? and(baseWhere, searchCondition) : baseWhere
+
+    let query = db.select().from(repairTickets).where(where).$dynamic()
+    query = withSort(query, params.sort, params.order, { ticket_number: repairTickets.ticketNumber, customer_name: repairTickets.customerName, created_at: repairTickets.createdAt }, repairTickets.createdAt)
+    query = withPagination(query, params.page, params.limit)
+
+    const [data, [{ total }]] = await Promise.all([
+      query,
+      db.select({ total: count() }).from(repairTickets).where(where),
+    ])
+
+    return paginatedResponse(data, total, params.page, params.limit)
+  },
+
   async update(db: PostgresJsDatabase<any>, id: string, input: RepairTicketUpdateInput) {
     const values: Record<string, unknown> = { ...input, updatedAt: new Date() }
     if (input.estimatedCost !== undefined) values.estimatedCost = input.estimatedCost.toString()

packages/backend/src/services/tax.service.ts

@@ -63,6 +63,8 @@ export const TaxService = {
     switch (itemType) {
       case 'labor':
         return 'service'
+      case 'consumable':
+        return 'exempt'
       case 'part':
       case 'flat_rate':
       case 'misc':

packages/backend/src/services/transaction.service.ts

@@ -8,6 +8,7 @@ import {
   drawerSessions,
 } from '../db/schema/pos.js'
 import { products, inventoryUnits } from '../db/schema/inventory.js'
+import { repairTickets, repairLineItems } from '../db/schema/repairs.js'
 import { companies, locations } from '../db/schema/stores.js'
 import { NotFoundError, ValidationError, ConflictError } from '../lib/errors.js'
 import { TaxService } from './tax.service.js'
@@ -47,6 +48,78 @@ export const TransactionService = {
     return txn
   },
 
+  async createFromRepairTicket(db: PostgresJsDatabase<any>, ticketId: string, locationId: string | undefined, processedBy: string) {
+    // Fetch ticket
+    const [ticket] = await db
+      .select()
+      .from(repairTickets)
+      .where(eq(repairTickets.id, ticketId))
+      .limit(1)
+
+    if (!ticket) throw new NotFoundError('Repair ticket')
+    if (!['ready', 'approved', 'in_progress'].includes(ticket.status)) {
+      throw new ValidationError('Ticket must be in ready, approved, or in_progress status to check out')
+    }
+
+    // Check for existing pending repair_payment for this ticket
+    const [existing] = await db
+      .select({ id: transactions.id })
+      .from(transactions)
+      .where(and(
+        eq(transactions.repairTicketId, ticketId),
+        eq(transactions.status, 'pending'),
+      ))
+      .limit(1)
+    if (existing) throw new ConflictError('A pending transaction already exists for this ticket')
+
+    // Fetch non-consumable line items
+    const items = await db
+      .select()
+      .from(repairLineItems)
+      .where(eq(repairLineItems.repairTicketId, ticketId))
+
+    const billableItems = items.filter((i) => i.itemType !== 'consumable')
+    if (billableItems.length === 0) throw new ValidationError('No billable line items on this ticket')
+
+    // Create transaction
+    const txn = await this.create(db, {
+      transactionType: 'repair_payment',
+      locationId: locationId ?? ticket.locationId ?? undefined,
+      accountId: ticket.accountId ?? undefined,
+      repairTicketId: ticketId,
+    }, processedBy)
+
+    // Add each billable line item
+    for (const item of billableItems) {
+      const taxCategory = TaxService.repairItemTypeToTaxCategory(item.itemType)
+      let taxRate = 0
+      const txnLocationId = locationId ?? ticket.locationId
+      if (txnLocationId) {
+        taxRate = await TaxService.getRateForLocation(db, txnLocationId, taxCategory)
+      }
+
+      const unitPrice = parseFloat(item.unitPrice)
+      const qty = Math.round(parseFloat(item.qty))
+      const lineSubtotal = unitPrice * qty
+      const taxAmount = TaxService.calculateTax(lineSubtotal, taxRate)
+      const lineTotal = lineSubtotal + taxAmount
+
+      await db.insert(transactionLineItems).values({
+        transactionId: txn.id,
+        productId: item.productId,
+        description: item.description,
+        qty,
+        unitPrice: unitPrice.toString(),
+        taxRate: taxRate.toString(),
+        taxAmount: taxAmount.toString(),
+        lineTotal: lineTotal.toString(),
+      })
+    }
+
+    await this.recalculateTotals(db, txn.id)
+    return this.getById(db, txn.id)
+  },
+
   async addLineItem(db: PostgresJsDatabase<any>, transactionId: string, input: TransactionLineItemCreateInput) {
     const txn = await this.getById(db, transactionId)
     if (!txn) throw new NotFoundError('Transaction')
@@ -309,6 +382,15 @@ export const TransactionService = {
       })
       .where(eq(transactions.id, transactionId))
       .returning()
+
+    // If this is a repair payment, update ticket status to picked_up
+    if (completed.transactionType === 'repair_payment' && completed.repairTicketId) {
+      await db
+        .update(repairTickets)
+        .set({ status: 'picked_up', completedDate: new Date(), updatedAt: new Date() })
+        .where(eq(repairTickets.id, completed.repairTicketId))
+    }
+
     return completed
   },