fix: receipt uses inline styles for PDF/print compatibility, thermal width

- Replace all Tailwind classes with inline styles (fixes oklch color error in html2pdf)
- Narrow receipt to 260px / 10px font for 72mm thermal paper
- Print uses hidden iframe instead of window.open (fixes Safari about:blank)
- PDF canvas width matches thermal format

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>

packages/admin/src/components/pos/pos-payment-dialog.tsx

@@ -10,7 +10,7 @@ import { Label } from '@/components/ui/label'
 import { Separator } from '@/components/ui/separator'
 import { CheckCircle, Printer, Mail } from 'lucide-react'
 import { toast } from 'sonner'
-import { POSReceipt, downloadReceiptPDF, printReceiptPDF } from './pos-receipt'
+import { POSReceipt, downloadReceiptPDF, printReceipt } from './pos-receipt'
 
 interface POSPaymentDialogProps {
   open: boolean
@@ -104,7 +104,7 @@ export function POSPaymentDialog({ open, onOpenChange, paymentMethod, transactio
                 <Button variant="outline" size="sm" onClick={() => downloadReceiptPDF(result.transactionNumber)} className="gap-2">
                   Save PDF
                 </Button>
-                <Button size="sm" onClick={() => printReceiptPDF(result.transactionNumber)} className="gap-2">
+                <Button size="sm" onClick={printReceipt} className="gap-2">
                   <Printer className="h-4 w-4" />Print
                 </Button>
               </div>

packages/admin/src/components/pos/pos-receipt.tsx

@@ -130,58 +130,64 @@ export function POSReceipt({ data, size = 'thermal', footerText, config }: POSRe
   const addr = location.address ?? company.address
   const phone = location.phone ?? company.phone
 
+  const s = {
+    row: { display: 'flex', justifyContent: 'space-between' } as const,
+    section: { padding: '8px 0', borderBottom: '1px dashed #999' } as const,
+    gray: { color: '#666' } as const,
+    light: { color: '#999' } as const,
+    bold: { fontWeight: 'bold' } as const,
+    center: { textAlign: 'center' } as const,
+    nums: { fontVariantNumeric: 'tabular-nums' } as const,
+  }
+
   return (
-    <div
-      className={`bg-white text-black font-mono ${isThermal ? 'w-[300px] text-[11px]' : 'w-full max-w-lg text-sm'} mx-auto`}
-      style={{ lineHeight: isThermal ? '1.4' : '1.6' }}
-    >
+    <div style={{
+      background: '#fff', color: '#000', fontFamily: 'monospace',
+      width: isThermal ? 260 : '100%', maxWidth: isThermal ? 260 : 480,
+      fontSize: isThermal ? 10 : 14, lineHeight: isThermal ? '1.3' : '1.6',
+      margin: '0 auto',
+    }}>
       {/* Store header */}
-      <div className="text-center pb-2 border-b border-dashed border-gray-400">
+      <div style={{ ...s.section, ...s.center }}>
         {logoSrc ? (
-          <img src={logoSrc} alt={company.name} className={`mx-auto mb-1 ${isThermal ? 'max-h-12 max-w-[200px]' : 'max-h-16 max-w-[280px]'} object-contain`} />
+          <img src={logoSrc} alt={company.name} style={{ display: 'block', margin: '0 auto 4px', maxHeight: isThermal ? 48 : 64, maxWidth: isThermal ? 200 : 280, objectFit: 'contain' }} />
         ) : (
-          <div className={`font-bold ${isThermal ? 'text-sm' : 'text-lg'}`}>{company.name}</div>
+          <div style={{ ...s.bold, fontSize: isThermal ? 14 : 18 }}>{company.name}</div>
         )}
-        {location.name !== company.name && (
-          <div className="text-gray-600">{location.name}</div>
-        )}
-        {addr && (
-          <>
-            {addr.street && <div>{addr.street}</div>}
-            {(addr.city || addr.state || addr.zip) && (
-              <div>{[addr.city, addr.state].filter(Boolean).join(', ')} {addr.zip}</div>
-            )}
-          </>
+        {location.name !== company.name && <div style={s.gray}>{location.name}</div>}
+        {addr?.street && <div>{addr.street}</div>}
+        {(addr?.city || addr?.state || addr?.zip) && (
+          <div>{[addr?.city, addr?.state].filter(Boolean).join(', ')} {addr?.zip}</div>
         )}
         {phone && <div>{phone}</div>}
-        {config?.header && <div className="mt-1 text-gray-600">{config.header}</div>}
+        {config?.header && <div style={{ ...s.gray, marginTop: 4 }}>{config.header}</div>}
       </div>
 
       {/* Transaction info */}
-      <div className="py-2 border-b border-dashed border-gray-400">
-        <div className="flex justify-between">
+      <div style={s.section}>
+        <div style={s.row}>
           <span>{txn.transactionNumber}</span>
           <span>{txn.transactionType.replace('_', ' ')}</span>
         </div>
-        <div className="flex justify-between text-gray-600">
+        <div style={{ ...s.row, ...s.gray }}>
           <span>{date.toLocaleDateString()}</span>
           <span>{date.toLocaleTimeString()}</span>
         </div>
       </div>
 
       {/* Line items */}
-      <div className="py-2 border-b border-dashed border-gray-400">
+      <div style={s.section}>
         {txn.lineItems.map((item, i) => (
-          <div key={i} className="py-0.5">
-            <div className="flex justify-between">
-              <span className="flex-1 pr-2">{item.description}</span>
-              <span className="tabular-nums">${parseFloat(item.lineTotal).toFixed(2)}</span>
+          <div key={i} style={{ padding: '2px 0' }}>
+            <div style={s.row}>
+              <span style={{ flex: 1, paddingRight: 8 }}>{item.description}</span>
+              <span style={s.nums}>${parseFloat(item.lineTotal).toFixed(2)}</span>
             </div>
             {(item.qty > 1 || parseFloat(item.discountAmount ?? '0') > 0) && (
-              <div className="text-gray-500 pl-2">
+              <div style={{ ...s.light, paddingLeft: 8 }}>
                 {item.qty > 1 && <span>{item.qty} x ${parseFloat(item.unitPrice).toFixed(2)}</span>}
                 {parseFloat(item.discountAmount ?? '0') > 0 && (
-                  <span className="ml-2">disc -${parseFloat(item.discountAmount!).toFixed(2)}</span>
+                  <span style={{ marginLeft: 8 }}>disc -${parseFloat(item.discountAmount!).toFixed(2)}</span>
                 )}
               </div>
             )}
@@ -190,114 +196,92 @@ export function POSReceipt({ data, size = 'thermal', footerText, config }: POSRe
       </div>
 
       {/* Totals */}
-      <div className="py-2 border-b border-dashed border-gray-400">
-        <div className="flex justify-between">
-          <span>Subtotal</span>
-          <span className="tabular-nums">${subtotal.toFixed(2)}</span>
-        </div>
+      <div style={s.section}>
+        <div style={s.row}><span>Subtotal</span><span style={s.nums}>${subtotal.toFixed(2)}</span></div>
         {discountTotal > 0 && (
-          <div className="flex justify-between">
-            <span>Discount</span>
-            <span className="tabular-nums">-${discountTotal.toFixed(2)}</span>
-          </div>
+          <div style={s.row}><span>Discount</span><span style={s.nums}>-${discountTotal.toFixed(2)}</span></div>
         )}
-        <div className="flex justify-between">
-          <span>Tax</span>
-          <span className="tabular-nums">${taxTotal.toFixed(2)}</span>
-        </div>
+        <div style={s.row}><span>Tax</span><span style={s.nums}>${taxTotal.toFixed(2)}</span></div>
         {rounding !== 0 && (
-          <div className="flex justify-between text-gray-600">
-            <span>Rounding</span>
-            <span className="tabular-nums">{rounding > 0 ? '+' : ''}{rounding.toFixed(2)}</span>
-          </div>
+          <div style={{ ...s.row, ...s.gray }}><span>Rounding</span><span style={s.nums}>{rounding > 0 ? '+' : ''}{rounding.toFixed(2)}</span></div>
         )}
-        <div className={`flex justify-between font-bold ${isThermal ? 'text-sm' : 'text-base'} pt-1`}>
-          <span>TOTAL</span>
-          <span className="tabular-nums">${total.toFixed(2)}</span>
+        <div style={{ ...s.row, ...s.bold, fontSize: isThermal ? 14 : 16, paddingTop: 4 }}>
+          <span>TOTAL</span><span style={s.nums}>${total.toFixed(2)}</span>
         </div>
       </div>
 
       {/* Payment */}
-      <div className="py-2 border-b border-dashed border-gray-400">
-        <div className="flex justify-between">
-          <span>Payment</span>
-          <span className="capitalize">{txn.paymentMethod?.replace('_', ' ') ?? 'N/A'}</span>
-        </div>
+      <div style={s.section}>
+        <div style={s.row}><span>Payment</span><span style={{ textTransform: 'capitalize' }}>{txn.paymentMethod?.replace('_', ' ') ?? 'N/A'}</span></div>
         {tendered !== null && (
-          <div className="flex justify-between">
-            <span>Tendered</span>
-            <span className="tabular-nums">${tendered.toFixed(2)}</span>
-          </div>
+          <div style={s.row}><span>Tendered</span><span style={s.nums}>${tendered.toFixed(2)}</span></div>
         )}
         {change !== null && change > 0 && (
-          <div className="flex justify-between font-bold">
-            <span>Change</span>
-            <span className="tabular-nums">${change.toFixed(2)}</span>
-          </div>
+          <div style={{ ...s.row, ...s.bold }}><span>Change</span><span style={s.nums}>${change.toFixed(2)}</span></div>
         )}
       </div>
 
       {/* Barcode */}
-      <div className="flex justify-center py-3">
+      <div style={{ display: 'flex', justifyContent: 'center', padding: '12px 0' }}>
         <svg ref={barcodeRef} />
       </div>
 
       {/* Footer */}
       {(config?.footer || footerText) && (
-        <div className="text-center text-gray-500 pb-1">{config?.footer || footerText}</div>
+        <div style={{ ...s.center, ...s.light, paddingBottom: 4 }}>{config?.footer || footerText}</div>
       )}
       {config?.returnPolicy && (
-        <div className="text-center text-gray-400 text-[10px] pb-1">{config.returnPolicy}</div>
+        <div style={{ ...s.center, color: '#aaa', fontSize: 10, paddingBottom: 4 }}>{config.returnPolicy}</div>
       )}
       {config?.social && (
-        <div className="text-center text-gray-500 pb-2">{config.social}</div>
+        <div style={{ ...s.center, ...s.light, paddingBottom: 8 }}>{config.social}</div>
       )}
     </div>
   )
 }
 
-export async function saveReceiptPDF(txnNumber?: string): Promise<Blob | null> {
+export function printReceipt() {
   const el = document.getElementById('pos-receipt-print')
-  if (!el) return null
+  if (!el) return
 
-  const html2pdf = (await import('html2pdf.js')).default
-  const blob: Blob = await html2pdf()
-    .set({
-      margin: [4, 4, 4, 4],
-      filename: `receipt-${txnNumber ?? 'unknown'}.pdf`,
-      image: { type: 'jpeg', quality: 0.95 },
-      html2canvas: { scale: 2, useCORS: true },
-      jsPDF: { unit: 'mm', format: [80, 200], orientation: 'portrait' },
-    })
-    .from(el)
-    .outputPdf('blob')
+  // Clone the receipt into an iframe for clean printing
+  const iframe = document.createElement('iframe')
+  iframe.style.cssText = 'position:fixed;left:-9999px;width:400px;height:800px;border:none;'
+  document.body.appendChild(iframe)
 
-  return blob
+  const doc = iframe.contentDocument
+  if (!doc) { document.body.removeChild(iframe); return }
+
+  doc.open()
+  doc.write(`<!DOCTYPE html><html><head><style>body{margin:0;padding:8px;background:#fff;}</style></head><body>${el.innerHTML}</body></html>`)
+  doc.close()
+
+  // Wait for content to render then print
+  setTimeout(() => {
+    try {
+      iframe.contentWindow?.focus()
+      iframe.contentWindow?.print()
+    } catch {
+      // Fallback: just use window.print
+      window.print()
+    }
+    setTimeout(() => document.body.removeChild(iframe), 2000)
+  }, 300)
 }
 
 export async function downloadReceiptPDF(txnNumber?: string) {
-  const blob = await saveReceiptPDF(txnNumber)
-  if (!blob) return
+  const el = document.getElementById('pos-receipt-print')
+  if (!el) return
 
-  const url = URL.createObjectURL(blob)
-  const a = document.createElement('a')
-  a.href = url
-  a.download = `receipt-${txnNumber ?? 'unknown'}.pdf`
-  a.click()
-  URL.revokeObjectURL(url)
-}
-
-export async function printReceiptPDF(txnNumber?: string) {
-  const blob = await saveReceiptPDF(txnNumber)
-  if (!blob) return
-
-  const url = URL.createObjectURL(blob)
-  const printWindow = window.open(url)
-  if (printWindow) {
-    printWindow.onload = () => {
-      printWindow.print()
-    }
-  }
-  // Clean up after a delay
-  setTimeout(() => URL.revokeObjectURL(url), 30000)
+  const html2pdf = (await import('html2pdf.js')).default
+  html2pdf()
+    .set({
+      margin: [2, 2, 2, 2],
+      filename: `receipt-${txnNumber ?? 'unknown'}.pdf`,
+      image: { type: 'jpeg', quality: 0.95 },
+      html2canvas: { scale: 2, useCORS: true, width: 280 },
+      jsPDF: { unit: 'mm', format: [72, 250], orientation: 'portrait' },
+    })
+    .from(el)
+    .save()
 }